Wednesday, August 24, 2011

Parts is Parts

It's corny I know but sometimes this stupid memory gets into your head and won't let go.  In this case it's this guy from the Wendy's commercial


http://www.youtube.com/watch?v=OTzLVIc-O5E

This post is about parts.  They're all over the house, under the pool table, in the closet,  and just piled up everywhere.

  
 


They all have their demands.  The old ones need to be cleaned and painted, the new ones, well, that's even worse.  We'll talk about that in another post.  I've been corresponding with a couple of brothers who also restored a 69.  It's just getting on the road and they started in ....   2002.  I'm beginning to see how that can be.

In thinking about this post a little I've decided the old parts are pretty boring.  Most everything is obvious, take a picture, put whatever in a bag with a little tag and hope you can figure it out later.

Sometimes there is a right and a left and it is important to keep them apart.  An example is my front wheel hubs which have bearing races that will need to have the original bearings restored to their proper hub.  I've got some case hardened metal letter and number stamps that I can hammer an identifier onto the part, just in case they get mixed up.  Get enough parts out of the bags and onto the bench and it becomes three card monte real quick..

Witness marks are also useful.  Scribe positions with a metal scribe where alignment matters.  Car doors and hoods are really annoying to align.  Rob suggested drilling a hole in my door hinges which I thought was a great idea.

What I've learned from past work is if parts are rusty and you only clean them up, they'll just rust faster the next time unless they are protected somehow.  They can be blasted (bead blasting is best), and either plated or painted.

Not having access to a bead blaster, I've been using my sandblaster.  Dave at Component Finishing where I got the frame done, gave me a bucket of the "sand" that he uses, and it is way different than the sand you get at the beach.  It is some kind of metallic byproduct, is black and gritty and agressive.  You do have to get the grease off of everything and then it works amazingly well.  Highly recommend that if you have any significant cleaning to do you get this special sand.  Sandblasting takes a lot of compressor however and the better stuff is a lot less work for the compressor.  The blowback is fierce, don't try this without a mask and gloves and long sleeves.



For corrosion protection, it's mostly been the POR-15 product, either silver or black.  The black is hard to tell from the powdercoat and both colors are really tough.  You can bend or hammer it.  I used a variant of the product for my rotors. That product has to be heated to 350 degrees for 10 minutes to cure.  Thought dangerous thoughts about shoving them in the oven when Betty was somewhere else and then realized I had a gas barbeque and could do the whole bake outside.

I've also been using a dilute mix of the black POR-15 to coat bolts and that is a pretty good imitation of the factory black oxide.  The latter has little or no corrosion resistance.  We'll see how the former works.  Nuts and washers are replacements, mostly stainless steel from ARP.  We are a long way from NCRS standards by now.

I could go the plating route but then I have to dump everything in a bucket, get somebody to bead blast it, get the bucket contents plated and then try to figure out where everything goes again.  Kinda destroys the work of putting things in bags.   Entropy at work here.

Told you this was boring.  Let me close with my three laws.

  1. When you are done using something, put it back where you found it.
  2. If you can't find what you are looking for, start cleaning up.  You will eventually come across it.
  3. When you are done with it, put it back in the first place you thought to look for it.

Step 2) is the difficult step.  Stop looking, start cleaning.  Works for me!









Friday, August 5, 2011

Now that's better!

Most of the dusty dirty greasy is now behind me and the reassembly starts.  I still have a lot of fasteners and odds and ends in little baggies and brand new clean stuff coming in from the aftermarket suppliers.  The big news is that the frame and some assorted parts are back from Component Finishing in Santa Clara and they look great. Cost about $600 for this and the A-arms and a bunch of bolt on parts.

I spent some time at Component Finishing after sandblast and before powdercoat with a flashlight and tap hammer inspecting the welds and everything looked pretty solid.  Of course that's not definitive but nothing turned up and I felt confident enough to tell them to go ahead and powdercoat it.

Here's what the frame looks like in the trailer coming home

 
I want to add a comment here about how the body is attached.  There are four mounting points attached to the frame on each side, numbered 1-4 LH/RH.  In the picture you can see #3-LH upper right near the chain as a little square and further down the rail, the #2-LH near the wooden board.


Separately I dropped my differential off at Corvette Repair (it's making clunking noises when I go from reverse to forward) and I got a "really oughta" lecture from the owner about how I really oughta make sure my frame is straight.  Something about a guy up in Petaluma who ...

Well that's not going to happen but I did get to thinking I could do a pretty good survey myself for not too much money.  And I did have an accident or two with the car.  Plus there's been years of the engine trying to twist the frame at full throttle.  On the plus side these cars were supplied with some monster engines and are fairly rugged.
Here's the setup.  The #2 and #3 mounts on both rails form a rectangle.  If everything is OK, that rectangle is flat.  If the frame were "racked" in any way, then the edge from say #2 LH to #2 RH would not be parallel to #3 LH to #3 RH.   And the diagonal from #2 LH to #3 RH would not ever cross the one from #2 RH to #3 LH.

I went down to Fry's, the local electronics store and spent $4 total for two keychain lasers.  With a little plumber's putty I could fasten the laser to the frame and adjust it to beam to the opposite corner something like this

This laser is at the #3 RH mount and is shining on the #2 LH mount.  Another laser is on the #3 LH mount and is shining on the #2 RH mount

With the lasers in place, take a piece of paper and sweep it along the centerline of the frame to see where the photons crash into each other, figuratively speaking.  That looks like this:

These two beams are perfectly coincident and this portion of the platform is perfectly flat.



The next thing to try is to figure out where the #4 mounts are in relation to this rectangle.  The next picture shows a 4' level clamped across the frame and 7' piece of perfectly straight bar stock lying atop the #2 and #3 mounts. 

These dimensions just happen to workout that the level clamped across the frame sits about 1/16" above the bar stock sitting atop the body mounts

The difference in thespace between the level on the LH vs. the RH is about 1/16" inch.  Hardly enough to worry about.  The good news is that the frame looks about perfect.